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Hey Guys, After having completed my seat modification to over a dozen pillow top seats since the first of the year, I thought I'd give you all an update on my progress. I think I have come up with the best process for this seat, since it's foundation foam shape is like no seat that I have ever encountered. If you take a look at your OEM pillow top, you will note a slight forward pitch and the back of the seat is flat which creates a pressure point at the back of your butt just above the tail bone. When you take the cover off and pull loose the 1" layer of foam that creates the pillow top effect, you will see two bumps at the outer edge of the seat. I have no idea whey they chose to put these bumps in the molding, except to possibly provide more support to the outer edge of the seat? Anyway I have attached 5 pictures show the main steps that I go through in modifying the pillow top seat. 1. My 1st cut is to the back if the seat to put some curvature to sit back into. 2. the 2nd mod is to cut those bumps off and slope the base of the seat back a bit resulting in lowering the seat about 1/2" at the back. 3. Then I narrow the neck and cut my tail bone relief in. 4. Once I get it roughed out, I take my right angle pneumatic grinder with a 60 grit sanding pad and smooth the seat out and shape it to fit the butt better. 5. Now it's time to replace the 1" of standard foam with a layer of 1 1/2" memory foam cut to the same shape with the same cuts to keep same the pillow top effect. The memory foam keeps pretty much the same shape of the original seat. But when you sit on the seat you will feel that your butt fits the seat much better and the memory foam does not resist like standard foam and lets you sink down into the pillow top to the new foundation. So there you have it and if I can help you with making your pillow top more comfortable I am here to help. Maybe a few of the guys whose seat I have done will speak up as to what they think of this change? And I've also done a couple of passenger pillow tops, where I mostly just narrow the neck and cut in my tail bone relief before replacing the pillow top with memory foam. The last picture is to show a modified seat on the bike with a stock pillow top sitting on the rear seat. Rick (aka Butt Butler) Oh, if you don't know I have an ad (Butt Butler Seat Mod) in the classified section of 2nd Gen Parts with more info.
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As I've been going through bikes recently the prospect of spending $ 40 + dollars for a new air filter makes me squirm. Now I'm not the first person to do this, and a friend of mine did a little show and tell himself a few years back. While I was work one day I was inter-noodling and found that UNI-Filter ( makers of foam filters ) was only about 10 miles away from me. With a bit of snooping I found that UNI Filter sells a replacement filter for my bike for about $ 32. Being the KLR-like rider that I am I could buy a 12 x 16 inch sheet of UNI Filter foam for only $ 14.99 so that's what I did. I zipped out at lunch, and picked up some filter element The camera was handy so I figured I'd expend a little effort, and share my actions with you all. http://greenagain.smugmug.com/photos/587534557_EgHYf-M.jpg Here's the filter element along with some required tools. http://greenagain.smugmug.com/photos/587534521_MffM5-M.jpg Here's the dirty starting point. This is the air filter from my 88 Venture Royale. I only added the Royale in there because I like saying "Royale". It's about $ 45 to replace at the local Yamaha store. http://greenagain.smugmug.com/photos/587534322_nconm-M.jpg http://greenagain.smugmug.com/photos/587534341_qoYLp-M.jpg I started hacking out the paper filter element with a pair of scissors, and box cutter. http://greenagain.smugmug.com/photos/587534373_FL4WN-M.jpg I was being careful not to jack up the wire backing. http://greenagain.smugmug.com/photos/587534393_8eoUd-M.jpg// That's a long hunk'o'paper. http://greenagain.smugmug.com/photos/587534416_gM8Qo-M.jpg I then used needle nose pliers to pull out the sticky bits. Notice that foam sealing ring is also rotten. I'll pull that off, and replace it too. http://greenagain.smugmug.com/photos/587534442_4coxT-M.jpg Here's the filter cage cleaned up and ready to start construction. http://greenagain.smugmug.com/photos/587534489_CyTcQ-M.jpg I cut the filter element to fit. Make it a little thicker than needed so it'll bond better. No matter which way I cut it, it required two sections. http://greenagain.smugmug.com/photos/587534585_cUgLM-M.jpg Before the next step where I was going to handle smelly, sticky stuff I had to start dinner. http://greenagain.smugmug.com/photos/587534566_Nh9Sa-M.jpg While I was at UniFilter I asked the guy who was helping me what I should use to glue down the foam he recommended some brand of industrial glue, which I didn't have. He also mentioned that I could use silicone gasket sealer, and I had that so I was off to the races, and started laying a bead. http://greenagain.smugmug.com/photos/587534603_kR69x-M.jpg Here it is stuck in place. I used a strip of packing tape over the joint and let it sit for the night. http://greenagain.smugmug.com/photos/587534667_M4PqW-M.jpg After drying up for 24 hours I went back at it with the silicone to make doubly sure it's well mounted, because remember that in the future you'll be squeezing, and squishing this when you clean it. I stopped at LOWE's on the way home, and picked up some foam tape for $ 2.43. http://greenagain.smugmug.com/photos/587534743_RKz2P-M.jpg It's ready to use, and I still have over half of the filter foam left to use on another bike or two. :thumb
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My auto windshield wiper fluid squirter seems to be restricted some. Would poring some Sea Foam into the windshield wiper fluid reservoir be a good thing or is there a better solution?
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I am in the process of re-foaming my wife's seat. I know that Butler does it reasonable butt I need it done asap and don't have the down time. I have cut in the bottom foam and set in a gel pad. The top foam is some lite density foam, has anyone tried memory foam to replace the topper??
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I'm on the home stretch of my cross country ride. My '83 has run flawlessly. One major project for me to prepare for future rides is to either have my seat redone or look at aftermarket seats. I know the Corbins are nice but Its hard for me to think about sinking $700 into a seat. My question is, has anyone had they're seat recusioned and covered? How much did it cost you? My chunk of foam that I picked up in Lousiana is the only thing saving my bottom. Btw, I am still impressed with my bikes performance. New paint coming up soon. Maybe a dark brandy wine. Al
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We hear how guys are using Sea Foam when a bike has been sitting a long time and when their bikes are not running well. But i was just wondering if guys are using it on a routine basis, just to keep things running well. Can it be over used. I was thinking about running a tank full of Sea Foam treated fuel, before i leave on my long trip. How are you guys using it?
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I have J & M headsets and the foam wind socks have fallen apart, anyone have a good cheap source for replacements? J&M wants $7 for 2 ! There's gotta be somewhere better.
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Deal on sea foam at OReillys OReillyOnlineStore@oreillyauto.com http://view.s4.exacttarget.com/?j=fe9616767762057e70&m=fe9e15707566017574&ls=fdec15747c610d7a77127875&l=ff271d787761&s=fe2e16797560067c7d1576&jb=ffcf14&ju=fe591675726d017c7612&Et_cid=2626135&et_rid=290421816&linkid=http%3a%2f%2fview.s4.exacttarget.com%2f%3fj%3dfe9616767762057e70%26m%3d%%ex2%3bMemberID%%%26ls%3d%%ex2%3blistsubid%%%26l%3d%%ex2%3blistid%%%26s%3d%%ex2%3bSubscriberID%%%26jb%3d%%ex2%3b_JobSubscriberBatchID%%%26ju%3d%%ex2%3bjoburlid%%&r=0
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Hey Guys, I just got back from my last big ride of the year and I know that many of you up further north are getting ready to put your bikes up for the winter. So, I thought this would be a good time for this friendly reminder that if you are considering letting me rework your seat (s), don't wait until next spring when you are getting close to putting your bike back on the road. I have been reworking about a couple of hundred seats a year and usually I'm real busy during the winter months. However this past spring, I was absolutely covered up with seats for riders getting ready for that first ride of the year. It's not really a problem in that I can turn around several seats in a day, but it would be better to string them over a longer period. And while I'm on the subject, I thought I'd update some of you of the damage I have been seeing on all of the RSV seats (to include the early 99-2001 standard, Midnight and pillowtop) as follows: 1. All of these seat have cords in the cover that go through the foam and are tied off at the bottom of the foam with a plastic disc. The early and Midnight seats only have 3 of the cords that hold the seat down at the back of the seat and the Pillowtop has 9 that creat the pillow effect. The holes in the foam create a weak spot which makes the foam susceptable to tear between these points. 2. The foam at the nose of these seats is rather thin and is also susceptable to tears from the pressure of the seat pan. 3. I see many tears in the cover at the bottom edge of the seat right in the area of the seat nuts. This comes from using an open ended 10mm wrench to remove the nuts rather than a 10mm socket which tears the vinyl. When I repair these tears, I also sell you a set of my Butler Built thumb nuts so you can take your seat off without any tools so this will not happen again. In each of these cases, I repair the tears just as part of my service. I treat every seat that I work on like they are mine, so I address any issue I see in the seat. With tears in the foundation foam, I glue the tear back together with my spray contact cement and then reinforce that area with heavy duty duct tape (which works well). With the tears in the bottom edge of the cover, I glue a patch on the inside using a heavy vinyl of the same color. And the glue I use (Goop) is there to stay. Then for those seat pans with busted studs, I have found that I can drill and tap the stud base with a 6mm bolt from the inside and get your seat stud back. But, I do charge a small amount to fix this problem. And for those of you who are not familiar with what I can do for your seats, take a look at my ad in the Classifieds that explains what I do as well as everything you need to send me your seat (s): http://www.venturerider.org/classifieds/showproduct.php?product=3738&title=butt-butler-seat-mod&cat=25 And like I said earlier, when you put your bike up for the winter, go ahead and send me your seat and don't wait until the ice is melting on the Mississippi River. And even though the word is getting out on me to other groups and referrals, I still am pretty much dedicated to the members of the VentureRiders (and your best kept secret). Thanks, Rick
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lost one of mine of two and can't buy as a part; IT's a J&M full-face headset, part # 218127. If I can't find one will use some foam cut to fit the hole! LOL. Thanks all! Jack Z
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For those that wear earplugs, I've been wearing these now for the past couple of months and really like them better than anything else I've tried. They're not as dense as the typical yellow foam earplugs and after riding all day my ear canals aren't sore. I can hear the intercom very well without all the engine/road/wind noise. I found them near the pharmacy in Wal-mart. [ATTACH]58379[/ATTACH]
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I am gonna sue the makers of canned spray foam for not putting in bold letters that it should not be used bye idiots. I rewired my trailer to head to Vogel and the flex conduit they used was held in place with spray foam, well after running the wires I picked up a can to reset the wires and I thought I would just use my fingers to spread it out, did I mention I was on my back, so now I have spray foam all over my hands and I rolled in some that dripped on the driveway ( did I mention this stuff takes hair off better than wax) now I have hairless spots on my arms and foam on my fingers I can't get off. If only I had a brain.
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My 83 venture I just got on the 4th missed and did not run smooth. Two cans of seafoam got it running great. My wife dont always run smooth. I wonder? I am sold on sea foam. I will put a 1/4 of a can in every fill up. Have a good day:backinmyday:
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I picked up a bottle of Sea Foam at Wally World. It says auto and marine, gas and diesel. Is the right stuff? It's a 20oz metal "bottle" do I use a full half or should I use less on my 09 RSV? Thanks everyone!
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Okay everyone. What is Sea foam and what can it do for my bikes performance, also where can i find it. Thank You Joe
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Just wondering if anyone has done a good comparison on the two additives ? The B-12 Chemtool is much less in price, $2.89 at Wally World compared to $9.50 for the Sea Foam. I love the Sea Foam and know that it works wonderfully and is safe for the engine. But what about this cheaper stuff. I have read a little about it, and seems that it has been around for some time now, 1918 company begin. I would go for it, but worried that it would harm a motorcycle engine. Would love to hear what you all think and your experience with the B-12 Chemtool in motorcycle engines, good or bad ? Fuzzy
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Ok folks my 89 VR has developed a serious hard start condition. The starter spins freely for several seconds and the engine eventually catches and slowly revs up but only if I am giving it throttle input (which I do not like to do). I does this no matter the tempurature hot or cold. Once the bike is running it idles great and runs down the highway with no issues; smooth as glass. This is a very recent development as the bike used to start right up with with no issues. The bike was ridden all winter and never sat more than a week. Even on the 20 degree F days the bike started with full choke. Here are the things I (with Earl's help) have done recently: 1. Mark's Pipe collector and all new exhaust gaskets and clamps 2. Heavy Sea Foam cleaning to prep for spring and summer riding; actually I use Sea Foam in small doses at irregular intervals just to keep things lubed 3. Carb tuneup to include idle mixture and sync to cure popping; have not removed the carb rack as it wasn't an issue until now 4. New (to me) stock mufflers 5. Two plug changes one due to Sea Foam cleaning, the other because I was using heavy choke to remedy some of the aforementioned popping. 6. New valve cover gaskets. 7. Plug wires were replaced last September 8. Battery was replaced with AGM last October As mentioned the bike runs great but it is getting to be a bear to start. I am sure this isn't good for the starter, starter clutch or battery. Skydoc and I have a theory of the problem but I wanted to solicit some more inputs. Thanks
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As many of you already know I had my seats redone on my MM. Several comments were put in there hoping that they would ride as good as they looked. Well I took her out for a spin today (about 350 miles) and she rode just fine. I was a little concerned because the newly redone seat was much firmer than the pillowtop and I loved the pillowtop. Dorsi removed the pillowtop portion of the seat leaving the foam foundation and put a piece of 1/2" firmer foam on top of the foam foundation. I explained to Dorsi that when I ride my tailbone never hurts but my sitting bones (the two bones that push into the seat) are the bones that start burning and become very sore. I had brought a pattern to Dorsi of where my sitting push into the seat and I figured if we remove the foam foundation where those two spots are that would eliminate the problem. Well it seemed to have worked. The two sitting bones did not get sore today. My entire (bottom) would start to get a little sore and a little wiggle or repositioning would get rid of the little stinging and I would be satisfied for a while. When we stopped at lights I saw other riders standing up and as we were going down the road they were standing on the floor boards to give their posterior a break but not me. So I am very please with the seats both the way they look and the way they ride.
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I recently undertook the task of comfortizing the Corbin seat on my new (to me) 2000' RSV. As I mentioned on an earlier thread the "out of the box" Corbin seat just does'nt fit me. My investment was $120.00 and a days work but it was well worth it . I now have an "all day" seat and so does my passenger. I installed Two 5/8" saddleman gel pads into the molded foam and covered them with 1 yard of felt I purchased at Walmart. 3M adhesive spray was used to hold the felt in place while the leather cover was being installed and riveted. As you can see in the pics , I slightly reshaped the seat with a 4" angle grinder and added some dense upholstery foam (white) to the backrest portion of the driver seat to give the seat more low back support. The seat is very comfortable. I now sit slightly lower in the seat. My next project is to lower (cut down) my Show Chrome wind shield about 1 inch and the RSV will be ready for a road trip. http://i278.photobucket.com/albums/kk114/bigpine33/031.jpg?t=1296763489 http://i278.photobucket.com/albums/kk114/bigpine33/033.jpg?t=1296763653 http://i278.photobucket.com/albums/kk114/bigpine33/036.jpg?t=1296763733 http://i278.photobucket.com/albums/kk114/bigpine33/037.jpg?t=1296763801 http://i278.photobucket.com/albums/kk114/bigpine33/038.jpg?t=1296763877 http://i278.photobucket.com/albums/kk114/bigpine33/047.jpg?t=1296763952 GOD BLESS AMERICA " These are the times that try men's souls"
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The Night before leaving for Christmas vacation my 05 RSTD started leaking gas when I started it. Instead of panicking, I came here, and one quick search later figured out I had a stuck float. Back home now and drained / tapped the carbs and unstick it. Sea foam in the tank and carbs now. Not for the first time, I think " wow, that was $12 well spent"
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After a 800 round trip, by the end, I had terrible pain in my sitz bones. Before the trip, I had experienced the same pain while riding on 100 mile trips. As an effort, I have modified the stock pillow top seat by removing the soft foam and carving the harder foam to better fit. Also I used an airhawk pad on the trip. But both of these "solutions" have not helped. Any other suggestions, would greatly be appreciated.
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Hey Gang! My 1987 Venture Royale is running better than ever! I think I finally got the carb overflow leak problem resolved. The bike is strong and smooth and I can honestly say for the first time I can begin to understand why these bikes are so beloved. Anyway, I wanted the groups' input on something I'm noticing. First, a little background. My 1987 Venture was purchased this spring with only 7700 miles. Carbs were rebuilt and it's had is share of Sea Foam run through it in the last 5 months. I've put about 2000 miles on it so far. The power is good and the mileage is between 38-40 and that's with myself and wife totaling about 380 lbs. (My wife is small, Ha!) Anyway, I'm noticing a little black soot coming out of the exhaust when I first start it. My first thought was perhaps I was burning a little oil but I've been watching the oil level and it doesn't appear to be moving at all. Could this soot just be a 23 years of muck purging itself? Should I continue to use periodic Sea Foam or am I seeing a new potential problem. As always, your thoughts are appreciated! Bill
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Been meaning to pass on this info especially for those who have original foam grips that are showing wear. About ten years ago, I purchased some foam sleeves that went over my original grips. While I liked their comfort and feel, the quality of the foam was was not nearly as good as the original grips. However, the original grips on my 88VR were wearing badly so I decided to look for some new foam grip covers. I finally found a manufacturer that makes them - called "Grab On Quality Foam Grips" in WA. To my pleasant surprise, they make a size that is a perfect fit the 5in long x 1 1/2 in diameter original foam VR grips. They stay in place without need for any glue and are extremely comfortable and durable (so far). The manufactures says they are made from extra durable EPDM foam and claims to guarantee satisfaction. They are also an inexpensive fix at a price of about $10.