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dingy

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Everything posted by dingy

  1. Found a picture of the thermostat mounted to block. Also, you mentioned you had trouble with the cross brace. On right side of picture, there is a bracket shown that can be unbolted from frame to remove cross brace tube. Gary
  2. You can rotate the tire a few degrees with the bike in gear. There is some play rotationally. There should be no side play whatsoever. If there is side play I would suggest you find the cause of it before you ride it. I would guess a bearing is going. Even with moderate torque on axle you should not be able to move it sideways. Gary
  3. There are two of the #21 bolts holding the metal housing in place. You may also need to remove the right front crash bar to get the 90^ pipe out of the water pump housing. Gary
  4. What do you mean by the final drive halves? In general, no, there should be no play in the rear end components. But I am not sure where you are referring to. Picture below shows the sensor for the fan. This was taken from an 88 setup, but I think the 85 is very similar. You should be able to reach these if you pull the cover behind radiator on right side with the mesh screen in it. Blue arrow is a ground for the temp. gauge & fan circuit. Green arrow is temp. gauge connector. Red arrow is fan connector. Gary
  5. Do you know if the fuel pump or tach wiring has been modified ? Per the wiring schematic, which may not be correct, the tach & fuel pump should live together & die together if #2 is firing or not. As in firing, I mean getting a signal from the TCI. The coil could go bad & #2 would not fire, but tach & fuel pump would work. Gary
  6. Steve, Here is a picture of what it will look like after you remove the metal lower thermostat housing. Your left header pipe will still be on. The black valve in front will pull straight out, once you remove the lock screw on the right side. If it will help you any, you can call me about any sane hour. Use the first number in my profile. Gary
  7. I think you mean the Big 12 ? Gary
  8. The 83 Venture used a pin on the on the side stay bar to engage a tab molded into the side cover. This secures the side cover at bottom edge near passenger foot peg. The 84 & up used a rubber band and different side stay configuration to secure the lower side cover. They are interchangeable if the side stays are also changed, or other method of fastening the lower side cover is made. The side stays are shown in the Cowling section of the parts fiche. The side cover bands are shown in the Side Cover section. Also early 83's did not have the notch in the right side cover for access to the fuel petcock, as they did not have a reserve setting. Gary
  9. With a 14-44-3 record against The Ohio State Buckeyes I'll bet you do root for whom ever is playing against OSU. At least it is a plan. Gary http://i1007.photobucket.com/albums/af193/gdingy101/OSUlogo.jpg
  10. The Ohio State Buckeyes http://i1007.photobucket.com/albums/af193/gdingy101/Brutus.jpg
  11. I am almost certain that the Ignitech box will work with the 90-93 bikes. It will actually be a better fit for these bikes due to the single pick-up coil. You can download the software at the Ingitech site. They have a fairly long list of bikes that are preprogrammed into the module. There is already a Venture XVZ 1300 in the list, but it is not for the 83-89 models. For the 83-89 we are using a Special Setting tab, not a preprogrammed bike. It may require an few emails to Ignitech, but it can be done. Gary
  12. Is #2 cylinder still firing? If it is, it will probably still work. Also, the fuel pump is triggered of off #2, if bike is still in running, I would suspect another problem with tach. Gary
  13. There has been some speculation on here that once the box goes bad, it stays bad. When the diodes fail, they take out some other component with them. It may be that there is a time factor to this related failure as well. It is a preventive type of maintenance. Gary
  14. Look at post #7, this eliminates the starter relay. Gary
  15. There is not much available in the 140/90-16 size in C/T Here is an older thread on this subject. http://www.venturerider.org/forum/showthread.php?t=22779 Gary
  16. JB, I am still interested in a set. Gary
  17. Transformers only work with AC, not DC. Upgrading the stator as previously suggested, along with an upgraded voltage regulator. You need to do the regulator, so the extra power from the stator doesn't get dumped to ground. And a new Absorbed Glass Mat battery. Gary
  18. I bothered to look when I did mine. There were no identifying numbers. This is not uncommon in massed produced electronics. It is an added expense to imprint components with tagging. 1N4001 is rated at a peak reverse voltage of 50v, 35v RMS 1N4002 is rated at a peak reverse voltage of 100v, 70v RMS and so on. The TCI is a 12 volt device. Any 1N400* series diode can be used in the TCI for the 8 failing diodes. They can be mixed and matched. They will all work. Worked in my 83 TCI just fine. Gary
  19. Getting the stock pistons out will be a challenge. First invert caliper and drain out brake fluid. What I have done on mine is to split the caliper in two pieces after you have removed them from bike. I then clamp them in a vise one half at a time. When you clamp half in, use a 1/2" thick wood backer board between vise jaws and the caliper. I put a small piece of gasket material over the bypass ports to close them off then secure in vice, clamping the gasket material. Use 'C' clamp to prevent the caliper from coming out very far at first. Put the screw portion of the 'C' clamp into the open end of the piston and the body portion of the clamp on the caliper body. Tighten the clamp up till it is a little less than snug, so as to allow the piston to move some. With an air hose, set on low pressure, put the nozzle into the brake line port on one side, with a rag over end of nozzle. Rag will help seal nozzle into inlet port. On other half of caliper, put it into the bleeder screw port, when you do other side. Put some air pressure into the calipers. Watch and see if piston start to move. If it moves loosen clamp up a little and hit with air again. If it doesn't move, increase air pressure some. You need to bring the caliper out slowly. If you hit it with air without a clamp on it it will come out of caliper body like a bullet. Slowly push it out and loosen clamp till you hear it pop past seal. Wear safety glasses doing this. When it pops past seal, brake fluid and debris will fly out. Also do not have your fingers in a place where piston will pinch them when it comes out. If you are doing this on quad piston calipers, put a clamp on each piston, two on each half. Work them out evenly. Once you pop one out the other one will have to be worked out by hand. Hopefully, if they were brought out evenly, there will be very little left engaging seal. If you were to bring one out all the way before the other one, the remaining one will be difficult to get out. I am sure others will have different methods to remove pistons, but this has worked for me. Gary
  20. The tape is not standard. There is an O'ring on the pipe that goes into water pump to prevent leaking. Tape was very likely to stop a leak. Does the front of the pipe that the tape was around have a nick on it? If it does, this likely happened when bike went over on right side and front crash guard was pushed into the pipe, possibly causing it to leak. Gary
  21. The 1200 (MKI) is shorter than the 1300 (MKII) Also MKI does not have seal like MKII does. Had wrong picture in my previous post, fixed now. Gary
  22. I downloaded ver 3.6.8 and it seems to be working OK. Gary
  23. If you do put an MKI drive in an MKII, you must also use the MKI drive shaft. They are different lengths. MKII is bottom shaft in picture. Gary
  24. It was a Street Glide, see picture in first post. Road Glide has a frame mounted fairing, similar to 1st Gen's. That was the one I wanted to ride, but it was already spoken for. Gary
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