Not that anyone doubted it but you're a genius, @cowpuc! Case removed and before I got into the clutch I inspected the end plate on the shaft cam & found a bent arm and missing pin. Clutch and basket pulled. There appear to be at least 2 other teeth that are bent and on their way out the door. I can't find the missing pin but is this necessary? Should I drain the oil now and try to track it down or is it safe from affecting anything?
To repair pin/plate failure I assume I need to remove the circlip and then the shift lever assembly covering the central starbolt, remove the bolt then the plate & pins (I can check the manual). Are there any caveats to taking these out or putting them back in?
I've read where many substitute the plate for one from later models that eliminates the bent tabs but would you guys just replace with the OEM (part #26H-18561-01-00) or "upgrade" to a later model? If the latter, any specific model year recommendations for a drop-in swap?
At this point, the bare minimum parts I need are the missing pin, the plate and the gasket. I will also replace the pressure plate springs as recommended. This summer I'm trying to keep all costs to a minimum but I'd like to replace the the entire clutch assembly from @skydoc_17 this winter (how do I order this from him?).
I inspected the teeth on the clutch basket and while there are marks, there's no apparent wear of the metal. If I replace the entire clutch this winter, what other items should I be hypercritical of and inspect while it's open? All the gears do not appear to be excessively worn & no missing teeth. No obvious missing springs or broken parts but of course when you consider the source...!