LED Headlight Install / Conversion RSTD

[Papabird]

If anybody is interested, here are my notes on converting from incandescent headlights to LED. I ordered a set from LED Factory Mart.

Info: 2005 Royal Star Tour Deluxe.

 

So here is obviously your staring point.

 

 

There is a screw on either side of the main headlight assembly.

 

Remove the main headlight plug.

 

Remove the rubber housing.

 

 

Undo the spring bar. This will take a bit of effort.

 

 

Before you remove the two long screws found a 8 o'clock and 4 o'clock you may want to take note of approximately how much of each one is screwed in.  These also act as the aiming adjustments.  You will still need to re-aim your light after you are complete anyways.

 

 

Here is the inside of my driving lights before making any modifications.

 

 

The LED 4" lights I ordered came with a very nice plug assembly but there wasn't enough room in the bucket to keep it. I had to cut it off and wire in directly.

It will be a tight fit to get the 4" lights back in the bucket.

 

When lining up the main headlight to go back in the housing note that if you line it up with this screw at the top it will not be centered.  That screw is a bit off of 12 o'clock.

 

Finished project.

[Mikeymike]

Link for the lights,  And are they plug and play? Looks good!

[Papabird]

I ordered these...

https://www.ledfactorymart.com/collections/led-lights-for-harley-davidson/products/harley-davidson-led-daymaker-headlight-fog-lamps

As mentioned in the above pics I had to remove the connectors on the 4.5" lights to make them fit in the bucket.

[BadCatClassics]

I just set LED bulbs in the factory headlight and tail light housings, made a huge difference. Your conversion may even be better. 

Edited July 30, 2022 by BadCatClassics
Clarification