mike042 Posted May 21, 2016 #1 Posted May 21, 2016 ok what happened out for a nice cruise stopped for dinner then left restaurant and could not shift past 3rd shifter would go up but nothing happen. it has been loud clunk when I shifted before but now none 1.2.3 are fine but nothing after. any ideas and if you know what I could expect it cost, cause ill have to have my mechanic do work I have no room at my house . lucky I was only hour away from home so I drove it back roads in 3rd for long ride home
ChurchBuilder Posted May 21, 2016 #2 Posted May 21, 2016 Sounds like one of your shift cam pins came out. Not a hard repair but you'll need to pull the clutch basket.
Flyinfool Posted May 21, 2016 #3 Posted May 21, 2016 :sign yeah that: There is an upgraded segment available that will not loose its pins.
yamagrl Posted May 21, 2016 #4 Posted May 21, 2016 I suspect that the shift segment pin for fourth gear has fallen out. In the pic below you can see that some of the keepers over the pins has become distorted. Once they get bent enough the pin just falls out. These are part of what rotates when you move the the shift lever. I suspect that the one for fourth has come out. It has to go into fourth before it can go into fifth. The part is here. Item 7 is what I suspect has fallen out. Item 8 is what I suspect is why. http://www.partzilla.com/parts/search/Yamaha/Motorcycle/1983/XVZ12TDK/SHIFT+CAM+-+FORM/parts.html The shift segment in the 2nd gens were a better design and it is common to upgrade to these in the 1st gens. Here it is in the 2nd gen. But I would recommend to just fix the existing, install a new pin. The old pin may still be in that area around the clutch but maybe not. Mine found its way into the oil pan. Items 4,5,6,7&13 http://www.partzilla.com/parts/search/Yamaha/Motorcycle/2000/VENTURE+MM+LIMITED+EDITION+-+XVZ1300TFSM/SHIFT+CAM+FORK/parts.html
Trader Posted May 21, 2016 #5 Posted May 21, 2016 The "how to" on upgrading to the new style shift segment is in he library..."Clunky Shifting"
yamagrl Posted May 21, 2016 #6 Posted May 21, 2016 The "how to" on upgrading to the new style shift segment is in he library..."Clunky Shifting" Here it is http://www.venturerider.org/forum/showthread.php?40713-Clunky-Shifting
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