maknak Posted July 15, 2013 #1 Posted July 15, 2013 Hello all i'm looking for some help with my 87 venture. I recently took the bike down to the frame and now with most of the work done i'm rebuilding it but as i have discovered I am missing a lot of pieces (I didn't lose any they just didn't come with the bike) so now that i have all the fairing repaired i'm trying to put them back on the bike but when i got the bike all the fairing were zip-tied on so here are my two questions. What size bolts i need to put the fairings back? how dose the inner fairing(the one with the coolant overflow tank) attach to the bike? I know i should have took pictures of when i tore the bike down but you live and learn any pictures you guys have of how the fairings are attached would be appreciated Thanks in advance
bongobobny Posted July 15, 2013 #2 Posted July 15, 2013 bolts are mostly 8mm. There are 2 bolts for the inner fairing just about in the middle...
Trader Posted July 15, 2013 #3 Posted July 15, 2013 Check out the manual http://api.viglink.com/api/click?format=go&key=e24a6de127caafe43f772df085fb6605&loc=http%3A%2F%2Fwww.venturerider.org%2Fforum%2Fshowthread.php%3Ft%3D3384&v=1&libId=5965dae5-b7d2-4b2f-860d-99c64364cde5&out=http%3A%2F%2Flabs.trunkful.com%2Fvrmanuals%2Findex.cfm&ref=http%3A%2F%2Fwww.venturerider.org%2Fforum%2Fforumdisplay.php%3Ff%3D90&title=First%20Gen%20Service%20Manuals%20-%20VentureRider.Org&txt=http%3A%2F%2Flabs.trunkful.com%2Fvrmanuals%2Findex.cfm&jsonp=vglnk_jsonp_13738950127719 There is an excellent blow up of the fairing showing how it all goes together
Marcarl Posted July 15, 2013 #4 Posted July 15, 2013 As Bob indicated they are mostly 8mm with washer heads, but they also use shoulder washers so that you don't squeeze the crap out of the fairing. I think there are 3x8mm per side and then there are some smaller Philips head stove type bolts to help out, in addition there is room for some Phillips head screws as well. All told you will be using 3 different type screws until you get to put the top piece on, the pieces that hold the radio and class control, then you'll need screw type #4.
MiCarl Posted July 15, 2013 #5 Posted July 15, 2013 I disagree with these guys. Almost all the screws and bolts are 6mm x 1. Many of the bolt heads take an 8mm wrench. If I remember correctly the flat, black panels behind the coolant bottle and amp are attached with two bolts having 10mm heads. Those hat shaped washers are important so you can tighten the fasteners without crushing the plastic.
maknak Posted July 15, 2013 Author #7 Posted July 15, 2013 Thank you all for the fast reply! Those service manuals are great! I hve the owners manual but they are not very in depth lets see if i can cobble my fairing together this weekend
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