Shortened my spare windshield

[wrenchrob]

I had a spare windshield laying around and being so hot outside the other day i decided to shorten it. First off I clamped it to my other windshield 5 inches lower with vice grips and masking tape underneath to prevent scratching.Than I contemplated on how to cut the windshield down without making a mess of it and decided on trying the router. I used a router bit with a bearing on it and set the depth just enough to cut through the one shield and not touch the other. It worked quite well. Surpriseingly it cut the plastic like butter and left a fairly smooth finish. It required just a lite sanding with 220 sandpaper to give the edge a smooth eye appealing finish. After mounting it I realized that the windshield is not quite as wide so there is a small space on either side. This doesnt bother me though. After I was complete I had to try it out. The extra wind is nice, I dont hear the clutch basket whine as much, the bugs now it my face, and there is some wind buffetting around my ears. All in all I am happy with the results. I will be putting my tall one back on in the fall.