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Posted (edited)

When I worked for Freightliner we used a burn test, using a simple lighter or small torch, to determine the type of plastic we were working with, prior to repairs. The chart we used was very similiar to this one.

http://www.boedeker.com/burntest.htm

 

EXAMPLE

 

  • Ignite the material with a lighter.

  • Note the burning characteristics of the material. A slow burning yellow flame with green edges dispelling white smoke that does not drip molten material signifies the material is PVC plastic.

  • Edited by saddlebum
    Posted
    When I worked for Freightliner we used a burn test, using a simple lighter or small torch, to determine the type of plastic we were working with, prior to repairs. The chart we used was very similiar to this one.

    http://www.boedeker.com/burntest.htm

     

    EXAMPLE

     

  • Ignite the material with a lighter.

     

  • Note the burning characteristics of the material. A slow burning yellow flame with green edges dispelling white smoke that does not drip molten material signifies the material is PVC plastic.

  • Here is a more simplified comparison.

     

  • Polyvinyl Chloride (PVC)

    • Yellow flame w/ green spurts
    • Plastic does not drip
    • Self extinguishing
    • Smells like hydrochloric acid
    • Plastic chars

    Acrylonitrile Butadiene Styrene (ABS)

    • Orange flame
    • Plastic drips
    • Burns slowly
    • Black smoke w/ soot (floating particles)
    • Acrid odor

  • Posted

    This method is use by many of us in the scientific community in our labs in a controlled environment called "Flame Emission Spectroscopy". Here's a "WIKI" link, http://en.wikipedia.org/wiki/Emission_spectroscopy#Emission_spectroscopy

     

    Thanks

    Bill

     

    When I worked for Freightliner we used a burn test, using a simple lighter or small torch, to determine the type of plastic we were working with, prior to repairs. The chart we used was very similiar to this one.

    http://www.boedeker.com/burntest.htm

     

    EXAMPLE

     

  • Ignite the material with a lighter.

  • Note the burning characteristics of the material. A slow burning yellow flame with green edges dispelling white smoke that does not drip molten material signifies the material is PVC plastic.

  • Posted

    I haven't inspected any of the panels on my VR yet , but most ABS will also have TPS stamped in it . This stands for thermal setting plastic . I believe most if not all ABS is also TPS .

    The reason I mention this is because it is possible to ' weld ' , and heat to shape .

    This can be done with a soldering iron with a spoon , or flat tip instead of the normal pencil tip ( most irons come with multiple tips ) , or a hot air welder which Northern Tool sells .

    You will also need filler material , filler rods also at Northern , or any scrap on the same plastic , even pipe .

    I have used this method by heating a screwdriver with a flame , and using it to melt and push the plastic around . Over heating the plastic can make it brittle , so some practice is required .

    Out of all the methods listed in this thread , I have found welding to be the strongest .

    With the thin panels on these bikes , a combination of methods may be the best approach . What ever works best for you .

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