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  • 6 years later...
Posted

I have a 1990 Venture Royale. Replacing the clutch plates with new Barnett parts and installing a Barnett Conversion Clutch Spring Kit (511-90-10002). I have a digital copy of the service manual but simple things like how much torque to tighten the clutch bolts to is near impossible to find. Should I tighten them to 5.8 ft/lbs like for the 1987 VR?

 

Never replaced a clutch before so this should be an adventure. Oil drained, side cover off. Just waiting for some feedback. The YouTube videos don't show a 1990 Venture Royale.

Posted

'86 - '93 is the same animal! All MK2 Ventures are the same except for some minor differences primarily in the front forks, and the ignition system. The clutches are the same...

Posted

I've never seen need to torque the clutch bolts. 5.8flbs is just a tad passed snug. MOF somewhere when in the clutch learning curve I read 10flbs, but maybe that was for the MKI?? Still a tad snugger hand tight. The deal is to not tighten them to much. Finesse is the rule here...

Posted

The standard clutch assembly on a Gen2 Venture is also 5.8ftlb (8Nm). As usual, Earl is spot on.

 

As a note though - use an inch-lb torque wrench on this. 70inlb. A ftlb torque wrench is not generally going to be very accurate at this low setting.

 

DO NOT OVERTIGHTEN. Don't ask my how I know.

 

RR

Posted

Per the service manual for the 86-93 Venture, 5.8ft-lb for the clutch bolts. Refer to page 3-68 in the manual, it is in the engine assembly and adjustment section in the parts diagram.

And yes, dont use a 3/8 inch torque wrench but a 1/4 inch one. The 3/8" isnt accurate enough to measure 5.8 ft-lb and you will over-tighten it and snap it off before you know you even did it.. trust me on this..

I actually ended up replacing all of mine with new ones just to be safe.

Hope this helps

Rick F.

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