littlebitcrazy Posted October 10, 2010 #1 Posted October 10, 2010 My hunt for a cheap great sounding exhaust led me to this site. I read the threads about putting the Road King mufflers on the Royal Stars and decided that's what i wanted to do. But while on a parts run to Advance Auto i was browsing the isles because all the guys were busy. When i came across the Thrush glass packs i had one of those i wonder if that would work moments. So i picked up a pair that are 2" ID and 24" long and two reducers that are 2" OD to 1 3/8" ID. When i got home i removed the trunks and then the stock mufflers. The glass packs are really close to the same diameter as the stock mufflers so i cut the mounting bracket off the stockers. I then welded the reducers into the glass packs. Now with the stock mounting brackets bolted to the bike i slid the glass packs onto the head pipes so i could mark where to weld the brackets to the glass packs. After everything was welded up i sprayed the welds with some red engine paint that i had and bolted them up to the bike. I decided the red had to go and wrapped them in black header wrap. I plan on adding some tips soon too. [ame=http://www.youtube.com/watch?v=HP7NazETQEM]YouTube - Royal Star Exhaust[/ame]
littlebitcrazy Posted October 10, 2010 Author #3 Posted October 10, 2010 I forgot to mention i only spent $90 on this project.
Yammer Dan Posted October 10, 2010 #4 Posted October 10, 2010 Good deal it sounds great. I think I'll look at 1st Gen ones.
Mikealiasmike Posted October 10, 2010 #6 Posted October 10, 2010 I do like the sound of it for what we got to hear. Any way to hear a drive by or more reving? Would love to hear it through some paces. Thanks and nice job
Snaggletooth Posted October 10, 2010 #7 Posted October 10, 2010 Would love to try that with a set of Purple Hornie turndowns. Nice job!!
littlebitcrazy Posted October 10, 2010 Author #9 Posted October 10, 2010 (edited) I do like the sound of it for what we got to hear. Any way to hear a drive by or more reving? Would love to hear it through some paces. Thanks and nice job I will try to get more video up today. @squidley Thinking outside the box is a must when your on a short budget. thanks for watching. Here is some more videos [ame=http://www.youtube.com/watch?v=8GRZJ08imuY&feature=youtube_gdata]YouTube - More Royal Star Exhaust[/ame] Edited October 10, 2010 by littlebitcrazy
bluerstd08 Posted October 10, 2010 #10 Posted October 10, 2010 Sounds great, and wish I had some nice back roads down here on the east coast like those to enjoy.
Sailor Posted October 10, 2010 #11 Posted October 10, 2010 Some time ago I put a question on this site on just that subject. Got no replies. Now that you have done it I have an answer. I was looking at chrome cherry bomb type exhaust for about $30.00 each.
Boomer Posted October 11, 2010 #12 Posted October 11, 2010 Wow...those sound awesome! Did you experience any backfire problems when letting off the throttle?
littlebitcrazy Posted October 11, 2010 Author #13 Posted October 11, 2010 Wow...those sound awesome! Did you experience any backfire problems when letting off the throttle? I had a lot of popping until i plugged the AIS(a tip i got from here). Now i only get a little when its really cold outside(the joys of Upstate NY) or if I'm on a long downhill grade. Im gonna try a carb sink soon but not to worried about it. I didn't notice any difference in performance or mpg either.
Iowawegian Posted October 11, 2010 #14 Posted October 11, 2010 That sounds sweeeeeeeeeeeeeeeeeeet!! :thumbsup:Wish I could talk the hubby into doing that!!
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