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There have been so many people asking about Syncing. the Carbs on their First Gens. that I thought I would take a few pics of the way I do it so that other members would have a general Idea how to go about it. (Disclaimer: My way is not the "do all, be all", just the way I do it. Take what you need and leave the rest.):confused24:

 

I start by removing the screw in the false tank cover and unhooking the front of the cover, It does not need to come off. I then remove both side covers. I then remove both of the Radiator side panels to expose the 2 screws that will allow the lower fairing legs to be pulled away from the Carb. Bodies. (NOTE: if your lower fairing legs are in bad shape, you may want to remove the lower cowling which will expose the screws that will allow you to completely remove the lower fairing legs, Mine are still pretty flexible so I don't take them completely off. (Do what you feel "warm and fuzzy" about.)

With the plastic off, I start the bike and let it run up to "operating temperature". Pic #1 shows the temp. gage about 1/3 the way up. Depending how "hot blooded" you bike is, this may take a minute or two. While the bike is warming up.

 

#1 OPERATING TEMP..jpg

 

Pic #2 shows how I suspend my Carbtune from the ceiling in my shop with a long shoe string and center it right above the gas cap. This allows the Carbtune to remain vertical and also allows me to work both sides of the bike with out moving the Carbtune . At this time, I shut the bike off.

 

#2 CARBTUNE.jpg

 

Pic #3 shows the location of the Vacuum ports on the right side of the bike, I remove them and plug in the Carbtune on that side.

 

#3 RS CARB. CAPS.jpg

 

Pic #4 shows the lines installed on the right side.

#4 RIGHT BANK CONNECTED.jpg

I then move to the left side of the bike, Pic #5 shows the one Vacuum port Cap and the "Boost Sensor" Vacuum line that is connected to Cylinder #2. (NOTE: These pics were taken of an 1987 VR MKII, I don't know if the MKI is the same because I don't own one!)

#5 LS BOOST SENSOR.jpg

 

I remove the Vacuum port cap from the #1 cylinder and the Boost Sensor line from the #2 cylinder and Pic #6 shows the two lines from the Carbtune connected.

#6 LEFT BANK CONNECTED.jpg

I am now ready to restart the bike. Pic #7 shows how I position a fan at the front of the bike to keep the engine temp. from going too high. I like to take my time when I'm adjusting the Carbs. on a bike and this gives me the extra time.

#7 COOLING FAN.jpg

With the bike running and at temp. Pic #8 shows the location of the Idle adjustment screw. (NOTE: I moved the #2 cylinder Carb. Bowl Drain Tube out of the way for the pic. This screw is hard to find unless you are squatting down... and use a flashlight!)

#8 IDLE ADJ. SCREW.jpg

 

Pic #9 shows the Tachometer at 1000 RPMS (By the book 950-1050 RPMS)

#9 RPMS SET.jpg

 

Pic #10 shows the Carbs. are in fact out of adjustment.

I have the left two channels of the Carbtune connected to the left side of the bike, (cylinders #1 and #2.) and the right two channels of the Carbtune connected to the right side of the bike, (Cylinders #3 and #4).

#10 CARBS. OUT OF SYNC..jpg

 

Starting on the left side of the bike Pic #11 shows the location of Carb. Sync. screw "A".

(NOTE: This is another screw that is hard to see at first, and it is at a downward angle so it will be hard to get a screwdriver on it properly, be patient!)

The object here is to rotate "Screw A" until you get the left two channels balanced. Make an adjustment, then "Blip" the throttle and let the bike return to Idle. If needed, adjust again. With the left bank of Carbs. adjusted, I move to the right side of the bike for the rest of the adjustments.

#11 A SCREW LOCATION.jpg

Pic #12 shows the location of the "B" and "C" screws. Screw "B" is used to adjust the right two channels of the Carbtune, and Screw "C" is used to adjust the left bank of two Carbs. (Cylinders #1 and #2) to the right bank of Carbs. (Cylinders #3 and #4)

Using screw "B" I adjust the right two channels, "blip" the throttle and readjust if necessary. Then I use screw "C" to adjust the left bank to the right, "Blip" the throttle and readjust.

 

#12 B C SCREW LOCATION.jpg

 

Pic #13 shows all four Carbs. on the Carbtune adjusted pretty darn close.

Basically, you are done at this point.

#13 CARB. SYNC. DONE.jpg

I wanted to add a few personal suggestions that I use to "enhance" the Carb. Sync. experience to make the bike run even better for me.

After I am done with the Carb. Sync. at Idle, I Rev the bike to the 1800 to 2000 RPM range and hold it there, if all four of the Carbs. aren't holding the same vacuum at 2000 RPMS I make slight adjustments (split the difference) between Idle and 2000 RPMS. The reason I do this is because when I am stopped, and start to take off, I increase the RPMS of the bike into the 1800 to 2000 RPMS range as I am slipping the clutch to engagement. I don't want one or more Cylinders "cutting out" or "cutting on" as I am trying to look cool pulling away from a light, especially with Jean on the back!

The next issue I would like to address is the "Reliability" of the Carbtune Manometer. Here is a list of Items I purchased to build a simple "Manometer Tester" Manifold. Pic #14 shows the "Manifold".

 

#14 CARBTUNE TESTER.jpg

 

and Pic #15 shows how I test my Carbtune BEFORE I use it.

#15 CARBTUNE CALIBRATE.jpg

 

I got these Items from NAPA Auto Supply:

Part# 2-616 (2 needed) Vacuum Connector $1.49 each $2.98

Part# H-459 (1 foot needed) 5/32 Vacuum Tubing $.99

1 qty. 1/4-20 screw Free from toolbox

6% Tax (Pa.) $.24

--------

$4.21 Total

 

I hooked all 4 Carbtune lines to the manifold and hooked the Manifold line to one of the carbs. on my 87'VR. My Carbtune checked out OK.

If you have any questions, PLEASE feel free to ask.

Earl

Edited by Freebird
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